SIC foam, Zirconia, Alumina, Carbon and pressed filters for steel and foundry
FCF-1Z Zirconia foam ceramic filters
Utilization
Stainless steel, carbon steel and large iron castings metal liquid filtration.
Features
- Reduce the secondary inclusions and pores by adjunsting the liquid metal flow rate
- Reduce the casting inclusion, reduces the casting scrap and welding rate
- Improves casting surface quality and mechanical properties
Storage and Shelf life
Keep in cold and dry place, away from moisture, avoid stacking and compression. Shelf life: 1000 days
| Type | Operating temperature <= (ºC) | Application Scope |
|---|---|---|
| FCF-1Z | 1700 | sand casting |
| FCF-1ZR | 1750 | investment casting |
FCF-1S Black foam ceramic filters for steel casting
| Type | Operating temperature <= (ºC) | Application Scope |
|---|---|---|
| FCF-1S-10 | 1650 | big iron castings |
| FCF-1S-20 | 1700 | carbon steel, low alloy steel |
| FCF-1S-Mn | 1650 | high manganese steel |
Utilization
Carbon steel, low alloy steel, high manganese steel, big iron castings metal liquid.
Features
High temperature impact performance, suitable for large casting molten metal filtration
Low coeficient of thermal storage, small metal liquid chilling effect
Storage and Shelf life
Keep in cold and dry place, away from moisture, avoid stacking and compression. Shelf life: 1000 days
FCF-2 Foam Ceramic Filters
Utilization
Ductile iron, grey iron and nonferrous castings metal liquid.
Features
- Good filtration, reduce the rejection rate
- Strong rectified adsorption, reduction the secondary inclusions
- Improve the casting processing properties and mechanical properties
Storage and Shelf life
Keep in cold and dry place, away from moisture, avoid stacking and compression. Shelf life: 1000 days
| Type | Operating temperature <= (ºC) | Application Scope |
|---|---|---|
| FCF-2 | 1500 | grey iron, ductile iron, nonferrous castings |
| FCF-2D | 1460 | Iron castings |
FCF-3 foam ceramic filters for aluminium castings
| Type | Operating temperature <= (ºC) | Application Scope |
|---|---|---|
| FCF-3 | 1200 | aluminium castings |
| FCF-3B | 1300 | big aluminium castings |
Utilization
Aluminium castings
Features
- Effectively remove the inclusions in aluminium stream, reduce scrap rate
- Improve the surface quality, improve product performance
- Improve the microestructure
Storage and Shelf life
Keep in cold and dry place, away from moisture, avoid stacking and compression. Shelf life: 1000 days
FCF-4 foam ceramic casthouse for aluminium castings
Utilization
The filtration of Alumnium Metal Stream.
Features
- Effectively removes the bulk inclusions in aluminium metal stream, and absorbs micron-sized particles and small inclusions
- Improve the surface quality, improve product performance, and improve the microestructure
Storage and Shelf life
Keep in cold and dry place, away from moisture, avoid stacking and compression. Shelf life: 1000 days
| Density | Porosity | Compression strengh MPs | PPI |
|---|---|---|---|
| 0.36-0.45g/cm3 | 80-90% | > 1.0Mpa | 10-90 |
FCF-5 graphite ceramic foam filters
| Density | Porosity | Compression strengh MPs |
|---|---|---|
| 0.36-0.45g/cm3 | 80-90% | > 1.0Mpa |
Utilization
Aluminium castings
Features
- Goof filtration
- Low thermal storage coefficient, light weight, eliminating the risk of the solidification in the filtration process of liquid aluminium
- Low density. The filters float in liquid aluminium surface during remelting, easy to remove with the scum
Storage and Shelf life
Keep in cold and dry place, away from moisture, avoid stacking and compression. Shelf life: 1000 days
FCF-M Foam Ceramic Filters For Magnesium Alloy
Utilization
Magnesium alloy.
Features
- Good performance at high temperature
- Chemically stable at high temperatures, do not react with alloy elements
- Effectively reduce inclusion defects, improve casting quality and yield
| Type | Operating Temp >= (ºC) | Application Scope |
|---|---|---|
| FCF-M | 1150 | Magnesium alloy |
JC100 Integrated filter section
| Type | Reference flow rate | inlet (outlet) size | Application Scope |
|---|---|---|---|
| Y125/22-Z-10 | 18kg/s | c 50 | Stainless steel / Carbon steel |
| Y125/22-S-10 | 9.8kg/s | c 50 | Carbon steel |
| F150/22-Z-10 | 33kg/s | c 60 | Stainless steel / Carbon steel |
| F150/22-S-10 | 18kg/s | c 60 | Carbon steel |
Utilization
The product is suitable for the filtration and purification of large and medium size engineering machinery, valves, rail transit and other steel castings.
Features
The temperature strength is high. There would be no secondary pollution to the molten steel during the pouring process.
- The shell material is formed by a new inorganic binder material, no gas evolution, and the gas content of the molten steel does not increase.
- Good filtration result, low filtration cost.
- Easy to operate and high production efficiency.
CHF Pressed Ceramic Filters
Utilization
Iron castings and non-ferrous castings.
Features
Produced by hich-pressure process, with high-strength
- Effective remove the particulate inclusions, adsorb the fine inclusions and bubbles in the liquid metal, stable pass rate
- High dimensional accuracy, ensure the accuracy of the filter with the mold, especially suitable for the automated production lines
Storage and Shelf life
Keep in cold and dry place, away from moisture, avoid stacking and compression. Shelf life: 1000 days
| Type | Operating temperature <= (ºC) | Application Scope |
|---|---|---|
| CHF-2 | 1500 | Iron, cooper, aluminum castings |
Filter Cloth
| Type | Operating Temp <= (ºC) | Mesh size | Application Scope |
|---|---|---|---|
| BXF-1 | 1450 | 1.5*1.5/2.0*2.0/2.5*2.5 | Cast iron |
| BXF-2 | 850 | 1.5*1.5 | Cast non-ferrous |
| BXF-3 | 1560 | 2.0*2.0/2.5*2.5 | Small-medium cast steel |
Utilization
Small and middle castings.
Features
- Reduce inclusion defects, low the waste rate.
Get Hands On With SQ Insertec
Get in contact with us and we will help you asap